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Posted February 18, 2025

Staying Healthy as a Warehouse Worker

Staying Healthy as a Warehouse Worker
By Gigi Tino

There is no debate that a warehouse position is a physically demanding job. A long day of lifting, twisting, squatting, walking, and standing can feel as exhausting as a quick, high-intensity workout. Failure to prepare for a shift can seriously affect the mind and body. Simple yet effective habits such as proper lifting techniques, stretching routines, exercise, hydration, and mindful nutrition can make a world of difference in the health of warehouse workers, reduce the risk of injuries, and boost productivity. Let’s go over some practical tips to help warehouse workers stay physically fit and mentally sharp.

Proper Techniques

One of the most important aspects of working in a warehouse is employing the right ergonomic practices. Your training should include practicing the proper lifting techniques that prevent the most common warehouse injuries and strains. When lifting heavy items, always bend at the knees rather than at the waist, keeping your back straight. Use equipment like forklifts, pallet jacks, or hoists when necessary to reduce strain. Be conscious of your posture, whether you are sitting or standing. For example, avoid hunching your back and neck if you are sitting at a desk. If you’re standing for long periods, keep your shoulders back, knees slightly bent, and shift your weight from one foot to another often to avoid fatigue.

Wear the Right Clothing and Protective Gear

The right gear is important for a warehouse worker’s safety and health. It’s important to adhere to any requirements your workplace has regarding workwear and PPE. PPE (personal protective equipment) is meant to protect you from the most common risks and injuries and typically includes hard hats, safety glasses, gloves, high-visibility vests, and safety shoes. Your workwear should be comfortable and suitable for the temperature of the facility you work in. Wear durable and well-fitting clothing and shoes with plenty of support. Custom-fit orthotics for your shoes can alleviate fatigue from standing for long periods and provide cushioning where you need it most. If you have concerns for specific areas of the body, wear braces or compression supports to prevent strain, lessen pain, or protect existing injuries. Back support belts, knee supports, wrist support sleeves, and kinesiology tape are just a few of the ways you can prepare your body for a day on the job.

Exercise Regularly

Warehouse work is physically demanding and requires long hours on your feet, lifting heavy objects, and maintaining focus in a dynamic environment. That’s why your work can be considered a workout in itself! However, prioritizing your health when off the clock is just as important as when you’re on the clock. Exercise, even just two to three days per week, can significantly increase your strength, endurance, and flexibility. Regular strength training exercises will target core and back muscles that boost stability and reduce the risk of workplace injuries. Cardio workouts, such as walking, jogging, or cycling, can also help improve stamina and energy levels for longer shifts. Exercise doesn’t have to be in the gym; any type of physical hobby such as hiking, walking, home repair, or gardening are great ways to stay moving and boost your mood.

Stretch

Stretching is important in a strenuous job like warehousing. The physical demand of warehouse duties puts strain on the body which can cause muscle fatigue, soreness, and serious injuries if you are not careful. Take a few minutes to stretch before your shift begins as a warm-up that will get your blood flowing and improve flexibility. In addition, incorporate stretching throughout your shift to proactively relieve tension and prevent stiffness. Some of the most important areas to stretch are the neck, back, and shoulders. However, stretching your entire body is highly recommended. Not only will this help alleviate potential strain, but it also allows for a mental reset, preparing you for the hard work ahead.

Here are some stretches to try out:

  • Shoulder circles
  • Standing side bends
  • Arms across
  • Neck rolls
  • Hamstring stretch
  • Standing calf stretch
  • Shoulder/upper back stretch

These stretches help reduce muscle tightness, improve circulation, and prevent injuries. Stretching is equally as important after your shift to cool down and loosen any tight muscles. Remember to breathe through your stretches and never push your body past its limits.

Eat Wisely and Stay Hydrated

The saying is true: breakfast is the most important meal of the day! Start your day off properly with a nutritious and protein-packed breakfast for energy that will carry you through your shift. Even if your shift isn’t kicking off in the morning, it’s still important to eat beforehand so you are not running on an empty stomach. If your shift runs during your usual mealtimes, meal-prepping some healthy options to grab and go will help you make better choices.

It’s easy to grab unhealthy snacks on the go when you’re in a fast-paced work environment. However, proper nutrition plays a big role in your energy levels throughout your shift. Overly processed snacks high in sugar or unhealthy fats can lead to energy crashes and hunger returning quickly. If your worksite doesn’t have some healthy options in the break room, pack your own nutritious snacks that replenish your energy. Nuts, fruits, yogurt, and whole grains are great snacks that will keep you satiated and fueled.

Hydration is non-negotiable in a physically demanding job. Drink water frequently to avoid dehydration, especially if you find yourself sweating while you work. Keep a reusable water bottle near you if possible. It can be a reminder to hydrate every time you see it. Additionally, it’s important to monitor your caffeine intake. The FDA recommends a maximum limit of 400 mg of caffeine daily for most healthy adults. Although caffeine is helpful and even healthy in small amounts, consuming excessive caffeine in energy drinks and coffee can cause dizziness, jitters, heart palpitations, and headaches.

Manage Stress and Take Breaks

Mental health is just as important as physical health in a high-stress warehouse environment. Long hours, demanding tasks, and strict KPIs are just a few of the things that can contribute to burnout. One positive of warehouse positions is that you cannot bring the work home. However, time spent off the job can still be occupied with stress and anxiety. Warehouse workers can create a healthy work-life balance by setting aside time strictly for hobbies, relaxation, and social interactions. Don’t hesitate to use your vacation days when you’re feeling overwhelmed or need a prolonged break.

Pushing too hard without adequate rest is another common cause of burnout. Your break times are extremely important! Taking short breaks to rest and recharge can help maintain focus and productivity. If you’re feeling overwhelmed, try some deep breathing exercises or mindfulness techniques during your breaks to lower stress levels. It’s important to maintain open communication with supervisors and peers about workload concerns, safety issues, and overall well-being. Open communication creates a more supportive and healthy work environment.

Taking care of your body and mind is essential for staying productive and injury-free in a physically demanding job like warehouse work. By incorporating these health, fitness, and wellness tips into your daily routine, you can stay energized, reduce the risk of injuries, and improve overall well-being. Your health should always be your number one priority: you only do your best when you’re feeling your best!